Capability
FRP and Hand Lay Up
High strength fibre reinforced components manufactured for heavy duty performance, corrosion resistance and long term durability in demanding environments.
Strong laminates, consistent thickness and engineered composites for medium and large format industrial parts.
Quality You Can Measure
Quality stays consistent across every project with controlled, documented and traceable steps
ISO 9001 aligned production
Layer by layer inspection during lay up
Resin to fibre ratio checks for structural reliability
Material traceability and documented curing profiles
Visual, dimensional and strength testing for every batch
Consistent laminate quality across complex shapes
Process overview
What is FRP and Hand Lay Up?
How does the process work
Glass fibre mats or woven fabrics are placed into a mould and manually layered with resin. Each layer is consolidated to achieve the required strength, thickness and structural stability.
What materials and configurations are supported
We use glass fibre, woven roving, chopped strand mats and engineering grade resins. Lay up sequences can be customised to meet stiffness, impact strength, fire safety and corrosion resistance requirements.
What sizes and geometries can be achieved
FRP hand lay up supports very large panels, curved structures and irregular shapes that are difficult to produce with automated systems. Thick sections and high strength ribs can be built into the laminate.
Where this capability fits in the production cycle
Ideal for prototyping, low to medium batch runs and large part fabrication. It supports gradual scale up without the need for heavy tooling or high cost moulding setups.
What reliability and compliance factors matter
Consistency depends on resin ratio, curing and laminate consolidation. We document each step to ensure repeatable strength, dimensional stability and environmental resistance.
Why it matters
Each advantage solves a real bottleneck.. reducing corrosion issues, improving structural life, enabling large formats and keeping production cost under control.
Why Manufacturers Choose This Process
- Excellent corrosion and chemical resistance
- High strength to weight ratio
- Ability to produce large, complex shapes
- Lower tooling cost for customised designs
The process delivers strong composite parts suited for structural, outdoor, heavy duty and corrosion prone applications.
Applications
Application across Industries.
FRP and hand lay up are used for manufacturing strong, rigid and corrosion resistant components that operate in tough industrial conditions.
- Equipment covers and structural panels
- FRP housings and protective enclosures
- Chemical resistant tanks and trays
- Cable trays, ducts and utility channels
- Machine guards and safety shields
- Industrial ventilation components
- Pump, motor and machinery covers
- Outdoor and weather resistant components
- Large shells, casings and custom profiles
SOLUTION WE OFFER
Solving What Others Complicate
Metal corrosion and environmental degradation
FRP resists chemicals, moisture and corrosion, replacing metal components that fail in harsh environments.
High tooling cost for large parts
Hand lay up avoids heavy tooling investment. Large panels and custom shapes can be made at significantly lower cost.
Weight challenges with metal and solid plastics
FRP delivers high strength with low weight. This improves handling, reduces load and increases longevity.
Complex geometries that other processes cannot support
Manual lay up forms difficult shapes, deep sections and large surfaces with reliable strength and uniformity.
From concept to production
Transform design ideas into strong composite components with lower tooling cost, flexible build options and consistent laminate performance
From concept to production
Transform design ideas into durable plastic components with faster tooling, lower cost and consistent performance.
- Clean moulds ensure defect free surfaces
- Accurate material preparation improves laminate quality
- Setup supports large and complex part geometries
- Controlled fibre placement for uniform strength
- Correct resin ratio improves structural properties
- Manual consolidation prevents voids and weak spots
- Documented curing cycles for consistent results
- Stable thickness and strength across the part
- Improved dimensional stability under load
- Clean trimming for assembly ready parts
- Sanding and surface preparation for final use
- Strength, thickness, and visual checks done per batch
Built to perform
Every formed composite component goes through strict quality control to ensure fit, finish and repeatability
Each laminate is built and consolidated under documented steps that control resin content, fibre alignment and curing conditions.
Manufacturers rely on these FRP components to perform consistently in demanding, corrosive, or heavy duty environments.
Proof of Performance
We Don't Just Adapt to
Change; We Drive it
35+ Years of Manufacturing Experience
2 Production Facilities with In-House Tooling
ISO 9001:2015 Certified Quality Systems
100% Fitment Accuracy Achieved Across Batches
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